Custom 3D-Printed Enclosure for the Icom IC-705
Project Overview
For my Icom IC-705, I designed and 3D printed a custom enclosure with a matching front cover.
The original base model of the enclosure was obtained some time ago. Unfortunately, I no longer remember the exact source of the original file. However, the final design was extensively modified and further developed by me.
Modifications and Personalization
For my own enclosure, I customized and visually adapted the existing design.
The following elements were added, among others:
- my callsign
- my local amateur radio club number (DARC OV number)
- the DARC logo
- my first name “Sascha”
- an amateur radio / radio operation symbol
These changes were implemented in CAD software and then manufactured using 3D printing.
As a result, a fully personalized and unique enclosure for my IC-705 was created.
Images of the Finished Enclosure
IC-705 inside the einclosure
enclosure with front cover
CAD-Screenshots
Screenshot from CAD software – view 1
Screenshot from CAD Software – view 2
3D Printing Settings
My 3D prints are typically produced using the following standard settings:
- Nozzle: 0.4 mm
- Layer height: 0.2 mm
This setup provides a good balance between detail quality, mechanical strength, and print time, making it ideal for both technical parts and decorative prints.
Files / Download
The raw files / print files can be downloaded here:
Conclusion
This project demonstrates how amateur radio, technical creativity, and modern manufacturing techniques can be combined effectively. Through the custom modifications, a functional and personal enclosure for the Icom IC-705 was created, perfectly suited for my current portable amateur radio operations.
In addition to its practical use, the project was also an interesting combination of CAD design, customization, and 3D printing.